40TPD Small Wheat Flour Milling Plant Built in Ethiopia

Project Name: Small Wheat Flour Milling Plant
Grain: Ethiopia Wheat
Client: DUR DUR Flour Mill Company
Location: Ethiopia
Factory Size: 24m*7m*7m
Investment Cost: Around 60,000 USD (Equipment Only)
Capacity: 40~60 Tons Per Day (TPD)
Power Consumption Per Ton Wheat: 70KW.H.
Establish Date: 2011
Flour Extraction Rate: 70-75%
Workers Beeded: It needs 3 shifts per day; every shift needs 6-8 workers.
Final Flour: For Pasta Making


40TPD Small Wheat Flour Factory Built in Ethiopia [Photo Display]

These wheat flour machines were purchased from ABC Machinery in 2011 and were used to build a 40TPD small-scale wheat flour processing plant in Jijiga, Ethiopia. As of 2023, the automated wheat flour mill has been in operation for over 10 years. Here are some equipment details of the flour mill:

  • Cleaning Section: It employs more than 10 drying processes, including two sifting, two flour mill machines, two scoures, two destoners, two dampeners, and one conditioner, among others.
  • Milling Section: It incorporates eight grinding machines and uses a sieving machine for flour grading and extraction.
small scale flour mill plant
40TPD Mini Flour Milling Plant Project
small wheat flour milling machine
Detailes of the Small Wheat Flour Milling Machines
mini wheat flour milling plant
Wheat Cleaning Equipment of the Flour Milling Plant
wheat flour facroty in ethiopia-low cost flour machine
Our Clients and Engineers in Wheat Four Mill in Ethiopia

The customer highly praised ABC Machinery's products and services. They stated that our equipment delivers stable and reliable performance, with easy operation and proper prices, greatly improving production efficiency. The customer is impressed with our professional team, appreciating their patient responses and timely issue resolution, which has left them highly satisfied. ABC Machinery is committed to providing one-stop engineering and construction services to global clients. The successful completion of this project once again demonstrates our professional capabilities and excellent quality in the field of engineering.

If any interested clients would like more detailed information about this project, please feel free to contact us for consultation. We will wholeheartedly provide you with more information and professional solutions. ABC Machinery looks forward to cooperating with you and jointly creating a better future.

inquire about the price and cost

Ethiopia is an agricultural country, the capital is Addis Ababa, mainly rely on agricultural production, so flour is an important part of people's daily diet. Injera,one of the most common and popular staple foods in Ethiopia, is a fermented flatbread made from flour derived from grains, typically specific millet, barley, or wheat. In Ethiopia, people can use grain mill to grind their own flour or buy commercially available flour, though the majority of Ethiopian households opt for the latter. 

Ethiopia Flour Market: Huge Growth Potential

Considering building a wheat flour factory in Ethiopia, it's crucial to understand the current state of the wheat flour market. In this part, we will provide a concise analysis.

  • Market Demand and Growth: The demand for wheat flour in Ethiopia's market is on the rise. With population growth and economic development, the demand for flour and related products is continuously increasing. However, due to limitations in agricultural production and wheat flour processing capacity, the market supply remains insufficient, leading to relatively higher wheat flour prices in Ethiopia.
  • Import Dependence: Currently, Ethiopia still relies on imported flour, especially high-quality flour. Imported flour primarily comes from foreign large-scale wheat flour mill plant such as Kenya, Rwanda, and other countries. This has resulted in a competitively high price in the Ethiopian wheat flour market while also constraining the growth of the local wheat flour industry.

Major Crop Production in Ethiopia (Based on Data Up to 2021)

Crop Type Production (in 10,000 tons per year)
Wheat 46.4
Maize (Corn) 94.6
Barley 64.5
Teff 32.8
  • Local Flour Producers: Despite imported flour dominating a significant portion of the market, there are local flour producers within Ethiopia. These producers manufacture and supply various types and brands of flour products. However, due to scale and technological limitations, they still face competitive pressures in terms of market share.
  • Technological and Equipment Constraints: Technological and equipment advancements in the Ethiopian flour market have lagged, particularly in flour milling machine and processing methods. Existing flour mills might have limitations in processing efficiency, product quality, and scale. Hence, introducing advanced technology and equipment will be crucial for enhancing competitiveness.
  • Government Support and Regulation: The Ethiopian government is promoting local flour production and agricultural development through policy-making and regulations. Incentives such as tax exemptions, loan support, and technical training are provided to encourage investors to enter the flour industry. The government also implements controls on imported flour to stimulate domestic flour industry growth.
 In summary, the Ethiopian flour market holds significant growth potential despite its challenges. When contemplating the construction of a wheat flour factory in Ethiopia, it's important not only to assess the current landscape but also to delve into the various advantages that this decision could bring. 

Why Flour Factory in Ethiopia are A Compelling Investment?

Ethiopia, as a vibrant market with diverse resources, offers unique advantages for the construction of a flour mill plant.

  • Strategic Geographic Location, Connecting Multiple Markets: Situated at the heart of East Africa, Ethiopia's geographic location positions it as a crucial hub for trade and economic activities connecting Asia, Africa, and Europe. Building a wheat flour factory in Ethiopia would provide easy access to the East African Community market and neighboring countries, thanks to this geographical advantage. This proximity can shorten supply chains, reduce logistical costs, and open opportunities for diversifying your market presence.
  • Abundant Agricultural Resources for Sustainable Supply: Ethiopia boasts rich agricultural resources and extensive arable land, ensuring a stable supply of raw materials for your flour mill plant. As one of Africa's agricultural centers, the country cultivates many crops required for flour production, such as wheat, barley, maize and teff. This bountiful agricultural environment helps ensure your production line receives a consistent supply of raw materials and lays a solid foundation for future expansion and growth.

wheat flour milling plant layout
Start Low-cost Wheat Flour Mill Business

  • Growing Consumer Market with Tremendous Potential Demand: With a population exceeding 110 million and rapid urbanization and economic growth, Ethiopia presents a significant consumer market. This population growth and rising living standards lead to a substantial increase in food demand, with flour products playing a pivotal role in the local diet. Building a wheat flour factory in Ethiopia positions you to meet the expanding market demand, catering to local consumers' desire for healthy and convenient food options.
  • Technology Transfer and Knowledge Sharing for Enhanced Productivity: Investors can introduce advanced wheat flour processing technology and managerial expertise to Ethiopia, engaging in training and technological exchanges with local employees. This collaborative effort can elevate local technological capabilities, leading to increased production efficiency and product quality.
  • Government Support Policies for a Profitable Business Environment: The Ethiopian government actively encourages foreign investment and offers various forms of support and incentives for investors. These policies can include tax exemptions, land incentives, export benefits, and more, contributing to a profitable business environment and potential returns for investors.

After thorough consideration, it's clear that Ethiopia presents favorable conditions for investing in a flour mill plant setup. However, selecting a wheat flour factory in Ethiopia setup requires careful evaluation of investment strategies, understanding wheat flour mill plant investment costs, and ensuring wise and sustainable decisions are made in the process of setting up an automatic wheat flour mill plant in the country.

how to start your own production line with best business plan

Flour Factory Investment Costs in Ethiopia

Investing in a wheat flour factory in Ethiopia does require careful consideration of various costs. Apart from the basic physical and financial aspects, there are several other costs and factors that need to be taken into account. Here are some key aspects to consider:

  • Land and Construction Costs: Investing in a flour mill requires buying or leasing suitable land and setting up factory buildings and facilities. The costs of land and construction will vary depending on the geographical location, land use, and market demand. Land costs are typically higher in urban areas, while they may be relatively lower price in rural areas. If the selected area faces intense market competition, land costs may be higher.
  • Equipment and Machinery Costs: Flour production requires investment in various wheat flour processing machine, including grinder, cleaners, packaging machines, crushing machine and more. The cost of equipment and machinery will depend on the scale, technological level, and brand choices. ABC Machinery Company, a wheat flour mill machine supplier and manufacturer, can offer you high-quality flour maker and relating machines at factory prices along with professional after-sales services, helping your wheat flour business succeed.(Read More:160TPD Wheat Flour Plant Built in New Zealand)
  • Raw Material Costs: The main raw materials for flour production are crops like wheat and corn. The cost will be influenced by agricultural product prices, supply stability, and seasonal fluctuations. Additionally, government support policies, tariffs, export and import regulations, and other policy measures in Ethiopia may also affect the prices of wheat and grains.
  • Labor Costs: The various stages of a flour mill plant, from sourcing raw materials to production and sales, require workforces. Ethiopia has abundant labor forces, thus labor costs are relatively lower.
  • Logistics and Transportation Costs: Transporting and distributing flour involves considerations of logistics and transportation costs, including trucking, warehousing, and distribution. Some regions in Ethiopia may experience traffic congestion, which can impact transportation time and costs.
  • Energy and Water Costs: Flour processing requires the consumption of electricity and water resources, so energy and water costs need to be considered. Ethiopia has the second-highest hydroelectric potential in Africa, which results in lower costs compared to other African countries.
  • Administrative and Licensing Costs: A flour milling plant setup in Ethiopia requires compliance with relevant administrative regulations and obtaining necessary licenses. Applying, registering, and obtaining approvals in these areas will incur certain costs.
  • Tax and Related Costs: Importing flour milling machine and raw materials may involve paying customs duties and import taxes. Additionally, investing in a flour mill will also entail local taxation and fees, such as income tax, sales tax, and business license fees. 

TOP10 List of Wheat Flour Factory in Ethiopia

Rank Company Name Construction Year
1 East African Mills 1986
2 Ethio Millers 2010
3 Kanacha Mills 1984
4 Nakuru Millers Ethiopia 1992
5 Woldehawariat Flour Factory 1988
6 Abis Flour Mill PLC 2008
7 UMass Flour Factory 2012
8 Ethiopian Flour Industries 1993
9 Kindo Flour Factory 2001
10 Nekemte Beta Mill 2004

Get In Touch