Grain: Ethiopia Wheat
Client: DUR DUR flour mill company
Location: Linares, Chile.
The size of the factory: 24m*7m*7m
Investment Cost: Around 60,000 USD (Equipment Only)
Adopts 4 sets of 2240, 4 sets of 2250 manual roller.
Power Consumption per ton wheat: 70KW.H.
Establish Date: 2011
Flour extraction rate: 70-75%
Workers needed: It needs 3 shifts per day; every shift needs 6-8 workers.
Final Flour: For pasta making
This is a 40TPD small scale wheat flour milling plant set up in Jigjiga, Ethiopia in 2011. Till the year 2016, this automatic wheat flour mill have bean running for more than 5 years.
Cleaning part of the plant
It adοpts dry technοlοgy οf mοre than 10 cοurses prοcesses, which including twο sifters, twο scοurers, twο brushes, twο stοners, twο dampers, οne temper and sο οn.
Milling part of the plant
It digests, absοrbs the advanced technique οf οur cοuntry and adοpts the technοlοgical prοcess οf “4B,3C.2R” which grade with plansifter ,extract the flοur with plansifter and can prοduce the flοur evenly.
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Facts of Wheat Flour Milling Process
Milling flour in both large scale and small scale wheat flour milling plant has been done for centuries to create that necessary powder that we use for everything in the daily lives. But milling can be a process that contains different instruments and many do not understand what are needed and mill the flour wrong. But using a flour milling machine is the most time productive and safe way to mill your wheat into pure flour. Creating that rich powdery substance in which we use in our daily lives to cook and is found in our everyday foods and products. (You may also interested in: The Rise of Grain Processing Machines)
- Wheat Cleanning: The milling machine starts off with the first most important part of the process, grain cleaning. Cleaning the wheat removing all the harmful minerals that get collected along with it. This process removes rocks, tiny stones and dust and other things that should not go into your flour. Once this is completed and the wheat is all clean, the milling begins.
- Wheat Milling / Grinding: They first begin by grinding the wheat between these corrugated rollers, or also known as break rollers. They are actually an array of different rollers that are used to separate the different parts of the wheat. The first roller grinds the wheat really lightly. It also sets the wheat into the three different types of flour, from the fine particles to the thicker pieces and then to the more course pieces. This ensures that the different types of wheat do not intermix to create in unattractive sum. Soon this flour once again goes to another array ofgrinders, up to 6 grinders in total.
- Once this step is completely finished there will still some access material. The stock that has remained is a basic mixture of endosperm and bran. These separated materials, just like the last will soon reenter the rollers to be grounded also using what are called reduction rollers. These rollers are smooth, like the breaker rollers, little by little they will become finer and finer until finally they endosperm and the bran have gone through all of the rollers and are now completely grounded. This is done by shifting the grounded flour, taking the access pieces of the brain and such and regrinding it, until nothing is left in the machine's sifter.
Now this basic way to perfectly grind down your wheat to flour. If you ever consider creating your own automatic wheat flour mill, there are some certain materials that you will need to create a machine of your own, so you can start grinding your own wheat to create perfect flour. You will need cleaning equipment to clean the wheat, a wheat flour milling machine which is the most important equipment in flour manufacturing production, a storage facility to keep all you finished flour, and a packing machine to place all your finished product and package for sale. This may seem like a lot of information, but overall this is a rewarding system that will ensure that your wheat machinery are at the top of the line and are accepted. Keeping everything in order, and maintaining a clean are is all you need to be successful. (Related Article: Start a Mini Wheat Flour Plant)
You are welcome to get in touch with us whenever you feel interested in knowing more about our small wheat flour milling machine unit or need a customized and complete plan for your grain processing plant. We are always at your service!